Materials transparency
Up to 100% Recycled: What's Actually in Our Products
All the plastic we use is recycled waste. The small extra is colour and sun protection. Here's the simple breakdown, so you know exactly what you're buying.
Every Miell Green product starts as waste: bottles, packaging and industrial plastic that would otherwise end up in landfill or an incinerator. We sort it, clean it, melt it and press it into lumber that outlives timber many times over. And because we like being precise, here's exactly what's inside.
01 WHAT'S IN A MIELL GREEN PROFILE
COLOURED PRODUCTS
~96 to 97.5% recycled plastic waste
2.5 to 4% colour masterbatch and UV stabiliser, depending on product and colour
GREY ECO PRODUCTS
Up to 100% recycled plastic waste
No colour masterbatch needed. This is also why grey Eco has our lowest carbon footprint.
No colour masterbatch needed. This is also why grey Eco has our lowest carbon footprint.
Colour masterbatch & UV stabiliser
Think of a 65 kg garden bench in classic charcoal. Around 62.5 to 63.5 kg of it is plastic waste that got a second life. The remaining 1.6 to 2.6 kg, about the weight of a couple of bags of sugar, is the additive package that gives it colour and protects it from the sun. That's the whole recipe. This is why we say "up to 100% recycled": our grey Eco products reach 100%, and coloured products come within a few percent of it.
02 SO WHAT'S A "MASTERBATCH"?
You can't stir loose colour powder into molten plastic any more than you can stir cocoa powder into cold milk. It clumps. So colour pigments and UV stabilisers come pre-mixed into little plastic pellets called a masterbatch. The plastic in those pellets, the "carrier resin", is what spreads the
pigment evenly through the material, and it needs to be extremely consistent to do its job, so it is often new plastic.
It's a small ingredient doing important work: the UV stabiliser in that package is what lets our coloured products shrug off 1,000 hours of simulated sunlight in lab testing without fading or weakening. And wherever a recycled masterbatch is available and technically possible, we use that instead, and we keep pushing our suppliers for more of it.
03 WHAT "RECYCLABE" MEANS FOR OUR MATERIAL
Three simple facts:
It recycles with ordinary methods. Our material is a straightforward polyolefin blend, so it can be reprocessed with generic plastic recycling: shred it, melt it, remould it. No special
chemistry, no exotic facility.
In our own system it's recyclable multiple times. Every heating cycle stresses a polymer a little. Our process skips the pelletising step most manufacturers use, so the plastic goes through
fewer heating cycles and keeps its quality through repeated lives. An old profile can come back through our take-back scheme and become a new profile, again and again.
One exception worth knowing. Our fire-retardant (FR) formulation is harder to recycle, precisely because of the extra heat resistance that makes it fire-safe. We'd rather mention that here
than in small print.
1. Waste plastic
sorted, cleaned, ground into flakes
2. One gentle melt
heated once to ~180°C, no pelletising step
3. 20+ years outside
benches, fencing, decking, pallets
4. Take-back
old profiles returned to us
5. New product
reprocessed, and the loop repeats
04 THE NUMBERS BEHIND THE STORY
Fun fact for the curious: that small additive package is actually the largest single item in our carbon footprint, bigger than all our factory electricity. We break the whole footprint down line by line, with every emission factor and source shown, in our companion post.
See the full carbon breakdown >
Questions welcome
Want the exact composition specification for a tender or a project? Curious about anything on this page? Just ask:
adam.csomor@miellgreen.uk.
Composition per our production specification: 100% recycled polymer feedstock (PP 50%, PE 25%, PET 25%) plus 2.5 to 4% colour masterbatch and UV stabiliser by weight in coloured products; grey Eco products contain no colour masterbatch. Masterbatch carrier resin may be virgin polymer; recycled masterbatch is used where available and technically possible. The ECO+ variant excludes the UV stabiliser package. The fire-retardant formulation is more difficult to recycle owing to its heat-resistant additive package.
PLASTIC MATERIAL